Reactor-Ready Pilot Lab ReactorReplace multiple reactor set-ups with a single, universal pilot scale system – 5 to 35 litres Why choose Reactor-Ready Pilot?Replace multiple reactor set-ups with a single, universal pilot scale system with interchangeable vessels that can be swapped in minutes NOT hours. FlexibleRange of single jacketed vessels from 5 litres to 35 litres. Range of vacuum jacketed vessels from 5 litres to 10 litres. Choose from two precision ground lids with DN200 vessel flange.InterchangeableRapid vessel exchange with quick-release vessel clamp and wide bore hose couplings. Accepts all leading brands of overhead stirrer and allows easy, tool-free adjustment. UniversalCompact stainless steel framework accepts all vessel sizes. Vessels have 1.25 to 1 ratio of internal height to diameter to mimic plant scale reactors. SimpleSelf-aligning stirrer coupling engages without the need for tools. Innovative hose manifolds allow easy thermofluid drain down.Range of single jacketed vesselsfrom 5 litres to 35 litres Range of vacuum jacketed vesselsfrom 5 litres to 10 litres Process vesselsto mimic larger scale plant or manufacturing vessel geometries The Radleys Reactor-Ready systems incorporate many clever designs that greatly improve the user experience and AVA Software is a big step forward from the conventional way of manual control and lack of data logging.Dr. Jing Liu, Scientist III, Process Chemistry Department, Dart Neuroscience Introducing our new 30 & 35 litre vesselsScale up your chemistry from 5 to 35 litres, in a single framework, using the Reactor-Ready Pilot Lab Reactor. Key features Videos The range Downloadable resources Case studies Blog Universal stirrer support Compatible with Radleys and other leading brands of overhead stirrer Simple stirrer alignment 6 axis adjustment Slide and glide Set and lock Patented stirrer coupling Drop in No tools No fuss Single Reaction System A single reaction system that accepts single jacketed vessels from 5 to 35 litres and vacuum jacketed vessels from 5 to 10 litres Standard Jacketed vessels Single jacketed vessels 5 litres to 35 litres Vacuum jacketed vessels 5 litres to 10 litres Zero dead space bottom outlets valve Ratio 1.25:1. Custom vessels in a range of sizes and styles In-house manufacturing Minic plant scale geometry Compact, mobile framework Corrosion-resistant stainless steel, anodised aluminium or powder-coated steel Option for wheels or feet Unique vessel clamp Self-centering Change vessels in minutes Hose couplings Chemical-resistant PEEK Quick-release Connect in seconds 20 mm ID for good heat exchange Thermofluid manifolds Easy connection Easy drain down Reduces stress on vessel sidearms A choice of popular PTFE stirrer paddles Anchor Retreat Curve Turbine or Propeller Lower Support Plate Required for 30 and 35 litre vessels Easily adjustable without tools Reactor-Ready Pilot Base System RR210000 Reactor-Ready Pilot Core The Reactor-Ready Pilot Core includes all of the following components: Base frame, support rods, vessel clamp, i-beam and stirrer support bosses. Vessel to manifold insulated hoses with quick-release connections. Lower inlet manifold with drain. Upper outlet manifold with vent. PTFE Stirrer guide. Stainless steel stirrer drive coupling. One aluminium vessel support collar. FEP flange O-ring and PTFE centering collar Hoses to connect the Reactor-Ready Pilot framework to your thermoregulator are NOT included. You will require hoses with an M30 x 1.5 female connection or appropriate adapters. See below for hoses, adapters and suitable thermoregulators. Reactor-Ready Pilot Process Reaction Vessel Kits Comprises: glass reaction vessel, PTFE Turbine stirrer, sidearm couplings, Pt100 PTFE temperature probe and PTFE probe adapter. RR220005 5L Single Jacketed Pilot Process Vessel Kit RR220015 10L Single Jacketed Pilot Process Vessel Kit RR220025 15L Single Jacketed Pilot Process Vessel Kit RR220035 20L Single Jacketed Pilot Process Vessel Kit RR220045 30L Single Jacketed Pilot Vessel Kit (must also purchase RR210002) RR220050 35L Single Jacketed Pilot Vessel Kit (must also purchase RR210002) RR220010 5L Vacuum Jacketed Pilot Process Vessel Kit RR220020 10L Vacuum Jacketed Pilot Process Vessel Kit Jacketed and Vacuum Jacketed Reaction Vessels RR235050 5L Single Jacketed Pilot Vessel RR235100 10L Single Jacketed Pilot Vessel RR235150 15L Single Jacketed Pilot Vessel RR235200 20L Single Jacketed Pilot Vessel RR235300 30L Single Jacketed Pilot Vessel (must also purchase RR210002) RR235350 35L Single Jacketed Pilot Vessel (must also purchase RR210002) RR235052 5L Vacuum Jacketed Pilot Vessel RR235102 10L Vacuum Jacketed Pilot Vessel Reactor-Ready Pilot Glass Lids DN200 Glass Lids fit all Vessel sizes. Choose from two standard configurations with 6 or 7 Rodaviss glass joints or request a custom design: Lids are NOT included with the Pilot core and must be ordered separately RR236000 6 Neck Lid DN200 – 1xB19, 1xB24, 1xB29, 2xB34, 1xB45 RR236002 7 Neck Lid DN200 – 1xB19, 1xB24, 1xB29, 3xB34, 1xB4 PTFE Vessel Lids Ideal for use with PAT and test probes RR136200 – 8 port with PTFE sockets • 1 x B34 central vertical (1½” NPT) • 1 x B34 side 15° angled (1½” NPT) • 1 x B45 side 10°x10° compound (1½” NPT) • 2 x B34 side vertical (1½” NPT) • 1 x B19 side vertical (¾” NPT) • 1 x B24 side vertical (¾” NPT) • 1 x B29 Side vertical (1” NPT) RR136210 – 8 port without sockets • 1 x 1½” NPT central vertical • 1 x 1½” NPT side 15° angled • 1 x 1½” NPT side 10°x10° compound • 2 x 1½” NPT side vertical • 1 x ¾” NPT side vertical • 1 x ¾” NPT side vertical • 1 x 1” NPT side vertical Polypropylene Drip Trays RR210062 Drip Tray PP 7L Capacity RR210064 Drip Tray PP 22L Capacity RR210066 Drip Tray PP 45L Capacity RR210068 Drip Tray PP 55L Capacity (extra wide – 740mm) Reactor-Ready Pilot Glassware and Accessories Pilot Clamps and Bosses RR139360 Pilot Boss Head – 22-35mm, 8-12mm RR139362 Rod Extender – 10mm, 100mm long, for 10mm rods RR139364 Rubber Belt Clamp – 10mm rod, 60-170mm RR139366 Chain Clamp – 10mm rod, 40-120mm RR139368 Chain Clamp – 10mm rod, 80-150mm RR139370 Chain Clamp – 10mm rod, 100-170mm RR139372 4-Prong Large Clamp – 10mm rod, 30-80mm RR139374 Universal Clamp Cork Jaws – 10mm rod, 0-80mm RR139376 Lower Support Ring – 10m rod, 76mm ID Pilot Height Reduction Kits RR210070 Reactor-Ready Pilot Core – 200mm Height Reduction Kit RR210072 Reactor-Ready Pilot Core – 300mm Height Reduction Kit Important: The height reduction kits replace the main upright rods and rear tensioning bars to reduce the overall height of your system by either 200 mm or 300 mm respectively. Ideal for locations where height is restricted. General Maintenance Accessories RR210100 Reactor-Ready Pilot Maintenance Kit (includes all items listed below) Does not include Chemraz O-rings or 25 mm Piston RR121027 Oil Wipe for Support Rods, Pk 10 RR121136 Stirrer Guide Bearing Seal B34 16mm RR121138 Stirrer Guide Ferrule & Shaft Seal B34 16mm RR121071 23mm Viton O-Rings for Quick Release Hose Coupling, Pk 2 RR210050 34mm Viton O-Rings for Quick Release Hose Coupling – NW20, Pk 2 RR210022 FEP Encapsulated Silicone Vessel O-ring – 200mm RR166104 Replacement 25mm Piston Top O-Ring FEP, Pk 2 RR166106 Replacement 25mm Piston Middle O-Ring FEP Important: For temperatures above 150 ˚C we recommend the use of high performance Chemraz piston O-rings to prevent possible weeping. Chemraz O-rings are suitable for temperatures from 0 ˚C to +230 ˚C and should not be used below 0 ˚C. RR210074 Replacement 25mm Piston Top O-Ring Chemraz (0ºC to 230ºC), Pk 2 RR166070 Piston 25mm for Single & Vacuum Jacketed Vessels Click to download these resources Reactor-Ready Pilot Lab Reactor Brochure Find Out More Radleys International Product Guide Find Out More Reactor-Ready Pilot Instructions Find Out More AVA Laboratory Control Software Brochure Find Out More Dart Neuroscience switch to Reactor-Ready and Reactor-Ready Pilot systems with AVA Software Find Out More Reactor-Ready Pilot brings advantages in application Find Out More Scale-Up Synthesis of Organic LEDs using Reactor-Ready Pilot Find Out More Syngenta choose Reactor-Ready Pilot for ease of set up and flexibility Find Out More AVA Lab Control Software: A buyer’s guide Find Out More How to get the best results from your jacketed lab reactor Find Out More Reactor-Ready Pilot Core SystemThe Reactor-Ready Pilot Core includes all of the following components: Base frame, support rods, vessel clamp, i-beam and stirrer support bosses Vessel to manifold insulated hoses with quick-release connections Lower inlet manifold with drain Upper outlet manifold with vent Reactor-Ready Pilot Core System PTFE Stirrer guide Stainless steel stirrer drive coupling One aluminium vessel support collar FEP flange O-ring and PTFE centering collar Hoses to connect the Reactor-Ready Pilot framework to your thermoregulator are NOT included. You will require hoses with an M30x1.5 female connection or appropriate adapters. See below for hoses, adapters and suitable thermoregulators. Pilot Reaction Vessel Features Precision engineered borosilicate glass vessels Choice of DN200 6 or 7 neck Glass Lids that fit all vessel sizes (custom options available) Vessels feature V4 Zero Dead Space Drain Stopcock which prevents over-tightening which can cause glass breakage Jacketed VesselsAccepts single jacketed vessels of 5, 10, 15, 20, 30 and 35 litres and vacuum jacketed vessels of 5 and 10 litres Single jacketed 5 to 35 litres Vacuum jacketed 5 and 10 litres Zero dead space drain Ratio 1.25 to 1 Reactor-Ready Pilot Glass LidsDN200 Glass Lids fit all Vessel sizes. Choose from two standard configurations with 6 or 7 Rodaviss glass joints or request a custom design. DN200 Glass lids fit all vessel sizes: DN200 lid with either 6 or 7, Rodaviss conical ground glass joints Rodaviss joints are grease free, will not jam and are interchangeable with ordinary 1-in-10 B and A length tapered conical joints Rodaviss A length joints are also available PTFE Vessel LidsIdeal for use with PAT and test probes Removable PTFE sockets and compression fittings allow for maximum flexibility, simply unscrew and change the fitting to suit your set-up. More suitable for PAT and test probes than equivalent glass lids. Allows for more ports in a smaller space (8 rather than 6 or 7). More robust and less likely to break than glass. Less dead space at top of vessel. Polypropylene Drip Trays Drip trays are NOT included in the Pilot core and must be ordered separately Chemically resistant polypropylene designed to catch any spills and vessel contents in case of breakage Available in 7, 22, 45 and 55 litre capacities Slide easily onto the Reactor-Ready Pilot base How to order Reactor-Ready Pilot Select the Reactor-Ready Pilot Core Choose the lid you require (custom options available) Choose the Vessel Kits you need Select the overhead stirrer you need If you need a thermoregulator, hoses, hose adapters, thermofluid or accessory glassware, then select from the accessory list If you need automation add AVA Control Software and Data Hub 15 min Webinar: Consistent Scaling UpScaling up chemical reactions can present a number of challenges with respect to efficient mixing, mass transfer, controlling exothermic reactions, heat transfer and reaction kinetics. In this webinar we discussed some simple guidelines which apply when scaling chemical reactions up or scaling down to predict or reproduce conditions observed in the larger scale manufacturing environment. Watch the webinar Webinar: The benefits of Jacketed Lab Reactors and considerations when choosing a systemWatch a preview here When purchasing a jacketed lab reactor setup for scaling up your process, there are many considerations to be made. In this webinar we cover the fundamental points of specifying the right reactor and ancillary devices to ensure that you get the optimal performance of your jacketed lab reactor system for scale-up and process development. Watch webinar on demand Webinar: How to achieve efficient temperature control when using Jacketed Lab ReactorsWhen it comes to chemical reactions in both R&D and production processes, achieving the right temperature is crucial. In this webinar we will be joined by Dr Paddy Delaney from Huber to discuss the factors that influence temperature control when using jacketed lab reactors as well as advice on how to improve the performance of your system. Watch webinar on demand Accelerate your OPRD with Mya 4Accelerate your Process Research and Development with a flexible reaction station. In this webinar we’ll show you how to improve reproducibility and eliminate time-wasted manually recording results with automated data logging. Mya 4 can be set up quickly: benefitting from flexible and versatile configurations, easily meeting the needs of different applications and projects. Watch webinar on demand Explore the range Reactor-Ready Pilot Vessels and Accessories Find Out More Hei-TORQUE Overhead Stirrers Find Out More Unistat and Tango Thermoregulators Find Out More Reactor-Ready Filter Lab Reactor Find Out More View all products
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